Laminated Copper Shunt

Copper Shunt

Laminated copper shunt is a flexible copper connector,and it is made of many thin layers of laminated copper press-welded at both ends.Copper Shunts are produced from high conductivity,flexible electrolytic copper foils/sheets.Rosen design and supply various shapes of copper shunts and flexible copper connector,such as F type straight shunt,L/J shape shunt,C shape shunt and V shape shunt etc.In order to ensure shunt’s quality,our laminated shunts adopt advanced polymer diffusion welding technology and use highest quality copper materials.Then,copper foil laminates are press-welded together through high current heating pressure welding molding.Besides,our welding shunts are made to customer specified dimensions and tolerances.So the copper shunts are widely used for spot welding,seam welding etc.resistance welding machine.

  • Copper foil thickness: 0.1mm,0.2mm,0.5mm or customized.
  • Copper shunt contact surface: Galvanized or silver according to user requirements

Description of Pressure Welding Shunt:

  • When A is greater than 90mm, B greater than 60mm: the use of contact surface paste copper (1mm thick) pressure welding process, see Figure (I) program
  • When A is greater than 140mm, B is greater than 130mm: the brazing process, see Figure (II) program

To order you need to determine:

  • Copper Shunt type:Type F(Straight),Type C(180),Type J/L(90),Type V(45);
  • Lamination shunt foil/sheet thickness: 0.1mm,0.15mm,0.2mm,0.5mm
  • Laminated copper shunt thickness
  • Laminated welding shunt width
  • Welding shunt length
  • Hole diameter,hole pattern,number and location

Laminated Copper Shunt Applications:

  • Power plants
  • Resistance welding
  • Transformer
  • Generators
  • Switchgear

Copper Shunt Shapes Drawing:

Laminated Shunt Shapes
Laminated Shunt Shapes

Drilling Pattern of Laminated Copper Shunt:

Laminated copper shunt drilling pattern
Laminated copper shunt drilling pattern
copper shunt outline drawing
copper shunt outline drawing

 

Technical Parameters of Laminated Copper Shunt:

ed copper Section
mm2
A
mm
B
mm
S
mm
L
mm
H
mm
Holes D
mm
Terminal drill Current flow
A
PWR 200/180/40 200 50 40 5 180 40 13 W1 600
PWR
200/230/40
200 50 40 5 230 40 13 W1 800
PWR
320/230/40
320 50 40 8 230 43 13 W1 800
PWR
400/230/40
400 50 40 10 230 45 13 W1 900
PWR
250/250/50
250 60 50 5 250 45 13 W1 700
PWR
400/250/50
400 60 50 8 250 48 13 W1 950
PWR
500/250/50
500 60 50 10 250 50 13 W1 1100
PWR
480/300/60
480 90 60 8 300 70 13 W2 1100
PWR
600/300/60
600 90 60 10 300 70 13 W2 1200
PWR
640/300/80
640 90 80 8 300 70 13 W4 1350
PWR
800/350/100
800 90 80 10 300 70 13 W4 1500
PWR
960/300/80
960 90 80 12 300 70 13 W4 1700
PWR
800/350/100
800 110 100 8 300 80 13 W5 1550
PWR
1000/350/100
1000 110 100 10 350 80 13 W5 1800
PWR
1200/350/100
1200 110 100 12 350 80 13 W5 1900
PWR
1200/400/120
1200 130 120 10 400 80 13 W7 2000
PWR
1440/400/120
1440 130 120 12 400 80 13 W7 2200
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